metal to metal butterfly valves for high pressure high temperature steam or water
Metal to metal butterlfy valves with hard metal seated, it is relies on the precise machinning and lappping of two hard metal surface to form a seal. it is suitable for more demanding industrial application.
Metal to Metal design illustration as beow:
Design Specifications
Valve Design & Pressure Temperature Rating: API609&ASME B16.34
Fire Tested: API 6FA/API 607
Actuator Mounting: lSO 521 1
Face to Face: API 609,ASME B16.10,IS0 5752
Seat Testing: APl 598,1S0 5258
Flange Drilling: ASME B16.5, ASME B16.47
Valve Marking: MSS-SP-25,ASME B16.34
Fugitive Emissions: lS0 15848 Standard
Features:
- High Temperature Resistance
- High Corrosion Resistance
- Fire Safe Design
- Metal to Metal seal
Optional: Laminated Seal
- Metal /Graphite/ Metal
?Advantages vs. Soft-Seated Butterfly Valves
*Temperature High, it Can exceed 1000°F / 538°C? while rubber seated usually below Low 400°F / 200°C) |
*Pressure High, it is ok to work as ANSI class 600, 900, 1500+ while rubber seated type works Low to Medium, Typically below Class 150
*Abrasion Resistance, it is with Excellent performance and Ideal for slurries, catalysts while Soft seat will erode quickly.
*Corrosion Resistance, it is in? Good performance depending on alloy steel seat selection while soft seat type depending on elastomer selection.
*Fire Safety, the metal seated butterfly valves are Fire-Safe** (API 607/6FA certified) due to the metal seated while soft seated is inherently fire-safe, elastomer burns quickily.
*Mechanical Damage, metal seated are Resistant to tearing, cutting, and swelling while soft rubber is vulnerable to tearing, cutting, and swelling?
Disadvantages
* Higher Torque Requirement, Requires more force to actuate due to the lack of elasticity and the need for high seating force. This often means larger, more expensive actuators.
* Higher Initial Cost, More expensive materials and precision machining increase the cost.
* Potential for Initial Leakage, May require a "wear-in" period to achieve its best seal, unlike the instant bubble-tight seal of a soft seat.
*? Not for Ultra-Clean Services,? Microscopic metal particles can be generated from the wear-in process, making them unsuitable for ultra-pure food, pharmaceutical, or semiconductor applications.
?Applications
Metal-to-metal butterfly valves are chosen for demanding services where soft-seated valves would fail:
*? High-Temperature Steam Lines, Main steam and bypass lines in power plants.
*? Refining & Petrochemical, Catalytic cracking units, coker units, and other high-temperature processes.
*? Hydrocarbon Processing, Handling of hot oils, gases, and other fluids at high P/T.
* Slurry and Abrasive Services, Mining, pulp and paper, and wastewater treatment with abrasive particles.
*? Cryogenic Service, Extremely low temperatures where elastomers become brittle.
*? Fire-Safe Applications, Systems where valve integrity is critical in the event of a fire (e.g., on offshore platforms, in chemical plants).